Advanced Horizontal Disc Sponge Cutting Machine for Precision Foam Cuts

• Customization: Available
• After-sales Service: Free Spare Parts
• Warranty: 1-year
• Model NO.: ESF011-3
• Certification: CE
• Condition: New
• Control: Automatic
• Application: Leather
• Power Source: Electric
• Layout: Horizontal
• Woektable Diameter: φ6000mm
• Table Speec: 0-3.5rpm/Min
• Cutting Size: 4 (PCS)X1500X2000X1200mm
• Slice Thickness: 3-150mm
• Knife Belt Circumference: 8940mm
• Power: 8.12kw
• Dimensions: 7000X6500X2550mm
• Weight: 3200kg
• Transport Package: Corrugated Paper
• Specification: First Grade Product
• Trademark: XQL
• Origin: China Shenzhen
• HS Code: 8477800000
• Production Capacity: 30 Set/Sets Per Month

Product Description

Foam Disc Flat Cutting Machine

Product Usage

This state-of-the-art machine excels in the horizontal continuous slicing of multiple square sponges with remarkable precision. Eliminating the need for cumbersome knife retraction, it operates with fully automatic digital control, ensuring effortlessly accurate cuts. Delight in its intuitive operation and marvel at the extraordinary production efficiency it achieves.

It offers the option to be equipped with a robust suction device, ensuring the sponge is securely anchored for superior cutting performance. The sophisticated, human-centered design enhances safety, with the flexibility of a two-piece knife holder box available for optimal cutting of soft bubbles.

Detailed Photos

Carousel Cutting Table: Experience a revolution in foam cutting efficiency with our innovative Carousel Cutting Table. Designed for performance and precision, this feature ensures optimal sponge handling, enhancing your production capabilities.

Our machine sets a new standard in productivity-capable of cutting an astounding 6 sponges or foam pieces simultaneously. This translates to a remarkable 500% increase in efficiency compared to traditional horizontal knife cutters, significantly boosting your operational throughput.

Cutter Crame: Engineered with precision and durability, our Cutter Crame is the heart of the cutting process, ensuring flawless and consistent results with every operation.

Our state-of-the-art system boasts fully automatic digital control, allowing you to effortlessly set cutting thickness and foam density according to your specifications via the advanced control box. Enjoy unparalleled precision and customization at your fingertips.

LPC Console: The LPC Console empowers you with complete control over the cutting process, offering adjustable rotation speeds of the workbench to match your exact requirements, thereby ensuring precision in every cut.

The workbench operates with seamless automation, featuring an adjustable rotation speed that can be effortlessly modified through the LPC Console. This flexibility allows you to tailor the cutting process to meet your specific demands, optimizing efficiency and precision.

 

Product Parameters

Model Number	ESF011-3	ESF011-4
Worktable Diameter	Φ6000mm	Φ7000mm
Worktable Turning Speed	0-3.5rpm/min	0-3.5rpm/min
Cutting Dimension	4(pcs)x1500x2000x1200mm	5(pcs)x2000x3000x1200mm
Cutting Thickness	3-150mm	3-150mm
Knife Belt Length	8940mm	10000mm
Power	8.12KW	8.92KW
Machine Size	7000x6500x2550mm	7500x7000x2550mm
Machine Weight	3200kg	3500kg

Applied Product

Product Types

 

Our Main Product Offerings Include:

Sofa forming foam machine, sofa nail buckle machine, sofa foot press machine, mattress compressor, railing coating assembly line, customized furniture production line, automated sawing equipment, and much more. Each product is designed to elevate production efficiency and quality.
Building upon our existing range, we have introduced innovative solutions such as the new sofa spring nail buckle machine, sofa spring machine, sofa nail gun, sofa backrest machine, and sofa armrest phone. These state-of-the-art machines are tailored to enhance your sofa manufacturing precision and productivity.

Revolutionary Fiber Automatic-feeder, Opening, Weighting, and Filling System

Engineered with advanced PLC programmable control, this system empowers a single operator to effortlessly manage the entire process:

Feeding → Opening → Automatic Weighing → Filling. Experience remarkable efficiency with a filling frequency of approximately 180-200 pieces per hour.

Streamlined Process with Automatic Delivery, Fiber Opening, Mixing Container, and Filling (with scale).

Leveraging PLC programmable control, the entire operation-from Feeding to Opening, Automatic Weighing, and Filling-can be seamlessly conducted by one individual. Achieve an impressive filling frequency of 180-200 times per hour.

Innovative Fiber Mix Opening and Filling System
Combining two short fibers of varying specifications, this system expertly manages feeding, mixing, opening, and filling according to precise proportions, ensuring optimal results every time.

Company Profile

 

Shenzhen XINQUNLI Machinery Co., Ltd.

Founded in the innovative wave of January 1995, Shenzhen XINQUNLI Machinery Co., Ltd. has positioned itself as a trailblazer in China's furniture machinery sector. Specializing in the cutting-edge R&D and manufacturing of Sofa & Bed & Woodworking machinery, we are proud to be industry pioneers. Our relentless pursuit of product innovation, technological advancement, expert manufacturing, and unparalleled sales services has earned us a revered status in the marketplace.
We are dedicated to the industrial evolution of the sofa and furniture manufacturing sphere, empowering enterprises with the tools of standardization, mechanization, and informatization. Our commitment to research and innovation drives us to elevate the manufacturing process to a new era of flexibility and intelligence.

Our expansive operations include 3 state-of-the-art factories:

1. A premier facility dedicated to the design and production of comprehensive sofa, pillow, and cushion manufacturing lines.
2. A cutting-edge plant housing CNC contour cutting machines, featuring both horizontal and vertical cutting capabilities with precision circle knives.
3. An advanced automated woodworking powerhouse crafted for sofa and furniture manufacturing.
Our distinguished R&D team, a blend of senior engineers and seasoned professionals, thrives on fostering innovation. With autonomous research and development, creative design, adept production solutions, and a robust after-sales service system, we ensure excellence at every step.

Our distinguished R&D team, a blend of senior engineers and seasoned professionals, thrives on fostering innovation. With autonomous research and development, creative design, adept production solutions, and a robust after-sales service system, we ensure excellence at every step.

Our stellar product range encompasses the sofa forming foam machine, precision sofa nail buckle machine, efficient sofa foot press machine, high-performance mattress compressor, state-of-the-art railing coating assembly line, customizable furniture production line, and advanced automated sawing equipment.

Expanding on our robust offerings, we have introduced innovations such as the new sofa spring nail buckle machine, sophisticated sofa spring machine, ergonomic sofa nail gun, versatile sofa backrest machine, and adaptable sofa armrest phone, alongside other essential sofa equipment.

Certifications

Our products proudly bear the CE product certification and have successfully met all the rigorous quality index tests set forth by the National Woodworking Machinery Testing Center. We have been awarded a remarkable collection of 52 national technical patents along with numerous honorary titles, exemplifying our commitment to excellence and innovation.

In addition to our acclaimed product offerings, Shenzhen Xinqunli Machinery Co., Ltd. boasts a highly skilled and professional technical team. We are dedicated to providing our customers with expert technical consultations, meticulous factory process planning, and an array of specialized mechanical products and services tailored to meet their unique needs.

Sofa Machinery Patent Certificate x4, Honorary Certificate x7.
Woodworking Machinery Patent Certificate x5, Honor Certificate x8.
Automation Machinery Certificate x5, Honorary Certificate x5.
Non-standard Customized Mechanical Certificate x8, Honorary Certificate x10.

Packaging & Shipping

FAQ

Q1: Are you factory or trading company?
A1: We are the manufacturer and we have 28 years factory experience. As only the machine made by ourselves, the quality can be trusted, and the most important thing is that we can do better after-sales service. We know how to fix the problem of every part easily, so welcome to visit to our factory.

Q2: I need your machine, can you give me some suggestions?
A2: Sure, we will give suggestions of the most suitable machine. Before that, we need to know some information, such as day/month capacity, process materials, Production process, etc., to determine the main parameters.

Q3: What should I do if we are not able to operate the machine when we receive it?
A3: We will send you the operation manual and video demonstration instruct you. Besides, we have professional after-sale group to customer 's site to solve any problems.

Q4: How could I get the spares on machines?
A4: We will send extra sets of easy broken spares and accessories, like blade, knife head, PVC hose, screw rod etc. Non-artificial damaged spares will be sent freely and shipping free during 1 year's warranty.

Q5: Is there any insurance which I pay for to guarantee I will get the right machine?
A5: We are an onsite check supplier from MIC. Trade Assurance provides quality protection, on time shipment protection and 100% safe payment protection. Our factory already highest stars of the grade.

Q6: What's the payment terms and trade terms for customers?
A6: You need to pay 30% as prepayment at first, then we will start to make production. When the machine is completed, we will send pictures or videos to you, and then you need to pay the balance. We will ship the machine to you after we receive your full payment.

Q7: How long is the delivery time?
A7: For standard machines, it will be 7-10 days; For non-standard machines and customized machines according to clients' specific requirements, it will be 15 to 30 days.

Q8: Do I need to pay for the extra cost like tax or duty?
A8: It is the buyers' responsibility to pay the custom duty.The shipping fee will not include the tax, please pay attention to this.