Industrial Foam Cutting Machine for Horizontal Disc Sponge Applications

• Customization: Available
• After-sales Service: Free Spare Parts
• Warranty: 1-year
• Model NO.: ESF011-3
• Certification: CE
• Condition: New
• Control: Automatic
• Application: Leather
• Power Source: Electric
• Layout: Horizontal
• Woektable Diameter: φ6000mm
• Table Speec: 0-3.5rpm/Min
• Cutting Size: 4 (PCS)X1500X2000X1200mm
• Slice Thickness: 3-150mm
• Knife Belt Circumference: 8940mm
• Power: 8.12kw
• Dimensions: 7000X6500X2550mm
• Weight: 3200kg
• Transport Package: Corrugated Paper
• Specification: First Grade Product
• Trademark: XQL
• Origin: China Shenzhen
• HS Code: 8477800000
• Production Capacity: 30 Set/Sets Per Month

Product Description

Foam disc flat cutting machine

Product Usage

This machine is expertly designed for the seamless horizontal continuous slicing of multiple square sponges. Forget about the hassle of knife retraction, as this innovative equipment embraces full automation with advanced digital control. The result? Flawlessly precise cutting, effortlessly simple operation, and a remarkable boost in production efficiency.

It can be optionally enhanced with a powerful suction device. This ensures the sponge remains securely in place, delivering superior cutting precision and quality. The machine also features a thoughtful, human-centric design that elevates safety standards. With the option of a two-piece knife holder box, it excels at cutting soft bubbles with unparalleled ease and accuracy.

Detailed Photos

Innovative Carousel Cutting Table

Revolutionize your efficiency: Capable of simultaneously cutting up to six sponges or foam pieces, this machine boasts an astounding 500% increase in production efficiency compared to traditional horizontal knife cutters.

Precision Cutter Crame

Experience the future of cutting technology with our fully automatic digital control system, allowing you to effortlessly set cutting thickness and foam density through an intuitive control box, tailored precisely to your specifications.

Advanced LPC Console

Experience seamless automation with an automatic workbench featuring adjustable rotation speed, easily modified through the sophisticated LPC console for unparalleled control and versatility.

 

Product Parameters

Model Number	ESF011-3	ESF011-4
Worktable Diameter	Φ6000mm	Φ7000mm
Worktable Turning Speed	0-3.5rpm/min	0-3.5rpm/min
Cutting Dimension	4(pcs)x1500x2000x1200mm	5(pcs)x2000x3000x1200mm
Cutting Thickness	3-150mm	3-150mm
Knife Belt Length	8940mm	10000mm
Power	8.12KW	8.92KW
Machine Size	7000x6500x2550mm	7500x7000x2550mm
Machine Weight	3200kg	3500kg

Applied Product

Product Types

 

The main products encompass a wide array of advanced machinery including:

Our innovative lineup features the Sofa Forming Foam Machine, Sofa Nail Buckle Machine, Sofa Foot Press Machine, Mattress Compressor, Railing Coating Assembly Line, Customized Furniture Production Line, and Automated Sawing Equipment, among others.
Building on this foundation, we have expanded our offerings to include cutting-edge equipment such as the New Sofa Spring Nail Buckle Machine, Sofa Spring Machine, Sofa Nail Gun, Sofa Backrest Machine, Sofa Armrest Phone, and various other specialized sofa-related machinery.

The Fiber Automatic-Feeder, Opening, Weighing, and Filling System is engineered for precision and efficiency.

Utilizing state-of-the-art PLC programmable control, a singular operator can effortlessly oversee and execute the entire operation:

The seamless process includes feeding, opening, automatic weighing, and filling, achieving a remarkable filling frequency of approximately 180-200 pieces per hour.

This system integrates automatic delivery, fiber opening, a mixing container, and filling with a scale for optimal performance.

Equipped with PLC programmable control, one operator can manage the entire workflow independently: from Feeding, Opening, Automatic Weighing, to Filling, achieving an impressive throughput of 180-200 operations per hour.

Fiber Mix Opening and Filling System
This sophisticated system enables the proportionate feeding, mixing, opening, and filling of two short fibers of varying specifications, ensuring meticulous blending and distribution.

Company Profile

 

Shenzhen XINQUNLI Machinery Co., Ltd.

Founded in January 1995, Shenzhen XINQUNLI Machinery Co., Ltd. stands as a pioneering modern enterprise in China, dedicated to the R&D and manufacturing of cutting-edge Sofa, Bed, and Woodworking machinery. As a distinguished leader in the industry, we boast an unrivaled competitive edge in product innovation, advanced technological research, meticulous production, and comprehensive sales services. Our products have garnered an esteemed reputation, making a significant impact in the market.
Our mission is to facilitate the industrial enhancement of sofa and furniture manufacturing enterprises by driving advancements through standardization, mechanization, and informatization. We are committed to ongoing research and innovation, ensuring flexibility and intelligence in the manufacturing processes of Sofa and Furniture.

We proudly operate 3 expansive state-of-the-art factories:

1. Specializing in the design and production of sophisticated sofa, pillow, and cushion making lines.
2. Advanced CNC contour cutting machines equipped with horizontal and vertical cutting capabilities using circular knives.
3. Fully automated woodworking machinery tailored for sofa and furniture factories.
Our R&D team, comprising senior engineers and seasoned professionals, excels in independent research, innovative design, and efficient production capabilities, supported by a robust after-sales service system.

Featuring a proficient R&D team of senior engineers and experienced workforce, we are equipped with independent research, cutting-edge design, and strong production capabilities, complemented by a comprehensive after-sales service infrastructure.

Our flagship products encompass: state-of-the-art sofa forming foam machines, precision sofa nail buckle machines, efficient sofa foot press machines, innovative mattress compressors, advanced railing coating assembly lines, bespoke furniture production lines, and cutting-edge automated sawing equipment, among others.

Building on this foundation, we have introduced new innovations such as the sofa spring nail buckle machine, the versatile sofa spring machine, high-performance sofa nail guns, ergonomic sofa backrest machines, sophisticated sofa armrest phones, and a variety of other specialized sofa-related equipment.

Certifications

Our proudly innovative offerings at Shenzhen Xinqunli Machinery Co., Ltd. have met and exceeded the standards required for CE product certification, alongside rigorous testing benchmarks set by the National Woodworking Machinery Testing Center. Our commitment to excellence has garnered us an impressive collection of 52 national technical patents and numerous honorary titles.

In addition, our company boasts a dedicated team of technical experts ready to offer unparalleled services, including professional technical consultations, meticulous factory process planning, and the delivery of state-of-the-art mechanical products tailored to your needs.

Sofa Machinery Patent Certificate x4, Honorary Certificate x7 - These accolades reflect our dedication to innovation and quality in sofa manufacturing technology.
Woodworking Machinery Patent Certificate x5, Honor Certificate x8 - A testament to our advanced development in woodworking machinery, demonstrating our leading position in the industry.
Automation Machinery Certificate x5, Honorary Certificate x5 - These certifications underline our expertise in automation machinery, highlighting our role as pioneers in the field.
Non-standard Customized Mechanical Certificate x8, Honorary Certificate x10 - Our ability to tailor solutions to unique needs is recognized through these specialized certifications, emphasizing our adaptability and innovation in custom machinery solutions.

Packaging & Shipping

FAQ

Q1: Are you factory or trading company?
A1: We are the manufacturer and we have 28 years factory experience. As only the machine made by ourselves, the quality can be trusted, and the most important thing is that we can do better after-sales service. We know how to fix the problem of every part easily, so welcome to visit to our factory.

Q2: I need your machine, can you give me some suggestions?
A2: Sure, we will give suggestions of the most suitable machine. Before that, we need to know some information, such as day/month capacity, process materials, Production process, etc., to determine the main parameters.

Q3: What should I do if we are not able to operate the machine when we receive it?
A3: We will send you the operation manual and video demonstration instruct you. Besides, we have professional after-sale group to customer 's site to solve any problems.

Q4: How could I get the spares on machines?
A4: We will send extra sets of easy broken spares and accessories, like blade, knife head, PVC hose, screw rod etc. Non-artificial damaged spares will be sent freely and shipping free during 1 year's warranty.

Q5: Is there any insurance which I pay for to guarantee I will get the right machine?
A5: We are an onsite check supplier from MIC. Trade Assurance provides quality protection, on time shipment protection and 100% safe payment protection. Our factory already highest stars of the grade.

Q6: What's the payment terms and trade terms for customers?
A6: You need to pay 30% as prepayment at first, then we will start to make production. When the machine is completed, we will send pictures or videos to you, and then you need to pay the balance. We will ship the machine to you after we receive your full payment.

Q7: How long is the delivery time?
A7: For standard machines, it will be 7-10 days; For non-standard machines and customized machines according to clients' specific requirements, it will be 15 to 30 days.

Q8: Do I need to pay for the extra cost like tax or duty?
A8: It is the buyers' responsibility to pay the custom duty.The shipping fee will not include the tax, please pay attention to this.