High-Performance Horizontal Mattress Foam Cutting Machine for Large Projects

• Customization: Available
• After-sales Service: Free Spare Parts
• Warranty: 1-year
• Model NO.: ESF011-3
• Certification: CE
• Condition: New
• Control: Automatic
• Application: Leather
• Power Source: Electric
• Layout: Horizontal
• Woektable Diameter: φ6000mm
• Table Speec: 0-3.5rpm/Min
• Cutting Size: 4 (PCS)X1500X2000X1200mm
• Slice Thickness: 3-150mm
• Knife Belt Circumference: 8940mm
• Power: 8.12kw
• Dimensions: 7000X6500X2550mm
• Weight: 3200kg
• Transport Package: Corrugated Paper
• Specification: First Grade Product
• Trademark: XQL
• Origin: China Shenzhen
• HS Code: 8477800000
• Production Capacity: 30 Set/Sets Per Month

Product Description

Foam Disc Flat Cutting Machine

Product Usage

This extraordinary machine is specially engineered for the seamless horizontal slicing of multiple square sponges, eliminating the need for any knife retraction. With state-of-the-art fully automatic digital control, it offers precise cutting and simple operation, ensuring unparalleled production efficiency.

It can be optionally equipped with a robust suction device that secures the sponge more firmly, delivering an enhanced cutting effect. Its humanized design enhances safety, with the option of a two-piece knife holder box that ensures superior cutting of soft bubbles.

Detailed Photos

Carousel Cutting Table

Our cutting-edge machine is capable of cutting up to 6 sponges or foam pieces simultaneously, boosting production efficiency by an astounding 500% compared to traditional horizontal knife cutters. This feat of engineering excellence ensures that your large-scale projects are completed faster and with unparalleled precision.

Cutter Crame

Experience the pinnacle of automation with our fully automatic digital control system. Tailor your cutting operations by precisely setting the cutting thickness and foam density according to your specific requirements, all through an intuitive control box.

LPC Console

Enjoy seamless operation with our fully automated workbench, where rotation speed can be easily adjusted to suit your needs via the LPC console. This ensures flexibility and adaptability in handling a variety of cutting tasks.

 

Product Parameters

Model Number	ESF011-3	ESF011-4
Worktable Diameter	Φ6000mm	Φ7000mm
Worktable Turning Speed	0-3.5rpm/min	0-3.5rpm/min
Cutting Dimension	4(pcs)x1500x2000x1200mm	5(pcs)x2000x3000x1200mm
Cutting Thickness	3-150mm	3-150mm
Knife Belt Length	8940mm	10000mm
Power	8.12KW	8.92KW
Machine Size	7000x6500x2550mm	7500x7000x2550mm
Machine Weight	3200kg	3500kg

Applied Product

Product Types

 

Our Premier Product Offerings Include:

Discover our sophisticated range of machinery, including the Sofa Forming Foam Machine, Sofa Nail Buckle Machine, and Sofa Foot Press Machine. Additionally, we provide the Mattress Compressor and Railing Coating Assembly Line, alongside bespoke Customized Furniture Production Lines and state-of-the-art Automated Sawing Equipment.
Building on this robust foundation, we have expanded our repertoire to include cutting-edge equipment such as the New Sofa Spring Nail Buckle Machine, Sofa Spring Machine, Sofa Nail Gun, and the innovative Sofa Backrest Machine, as well as the versatile Sofa Armrest Phone, catering to all sofa-related production needs.

Advanced Fiber Automatic-Feeder, Opening, Weighing, and Filling System

This system features PLC Programmable Control, allowing a single operator to seamlessly manage the entire process independently:

The meticulous process includes feeding, opening, automatic weighing, and filling, achieving a remarkable frequency of approximately 180-200 pieces per hour.

Experience the seamless operation of Automatic Delivering combined with Fiber Opening, a Mixing Container, and Filling (equipped with a precise scale) for precision and efficiency.

Thanks to the integrated PLC Programmable Control, a single person can efficiently complete the entire procedure independently: Feeding, Opening, Automatic Weighing, and Filling. This process is capable of achieving an impressive filling rate of about 180-200 times per hour.

Comprehensive Fiber Mix Opening and Filling System
Efficiently manage two short fibers of varying specifications through our system, which facilitates feeding, mixing, opening, and filling according to precise proportions for optimal results.

Company Profile

 

Shenzhen XINQUNLI Machinery Co., Ltd.

Established in the progressive era of January 1995, Shenzhen XINQUNLI Machinery Co., Ltd. stands as a pioneering modern enterprise in China, renowned for its specialization in the research and development, along with the manufacturing of innovative Sofa & Bed & Woodworking machinery. As a leading figure in the industry, our company boasts exceptional competitiveness in product innovation, technological advancement, production mastery, and outstanding sales services. Our esteemed products enjoy a stellar reputation in the global market.
Our unwavering commitment is towards the industrial advancement of sofa and furniture manufacturing enterprises. We aim to empower these enterprises by embracing standardization, mechanization, and informatization. Our company is steadfast in its pursuit of research and innovation, striving to bring about flexibility and intelligence in the realm of Sofa and Furniture manufacturing.

Our expansive operations include 3 state-of-the-art factories:

1. A facility dedicated to the design and manufacturing of comprehensive production lines for sofas, pillows, and cushions.
2. A sophisticated factory equipped with CNC contour cutting machines featuring both horizontal and vertical cutting capabilities using circular knives.
3. An advanced plant for crafting automatic woodworking machines tailored for sofa and furniture factories.
Our professional R&D team, composed of senior engineers and seasoned employees, is our pride. Equipped with robust capabilities in independent research, innovative design, and adept production, they ensure a complete and efficient after-sales service system.

Our professional R&D team, composed of senior engineers and seasoned employees, is our pride. Equipped with robust capabilities in independent research, innovative design, and adept production, they ensure a complete and efficient after-sales service system.

Our extensive product range includes: cutting-edge sofa forming foam machines, advanced sofa nail buckle machines, efficient sofa foot press machines, mattress compressors, railing coating assembly lines, bespoke furniture production lines, and automated sawing equipment, amongst others.

Building on this solid foundation, we've expanded our offerings to include new innovations such as sofa spring nail buckle machines, sofa spring machines, sofa nail guns, sofa backrest machines, and sofa armrest phones, enriching our suite of sofa-related equipment.

Certifications

Our products proudly bear the CE product certification, having surpassed rigorous quality index evaluations from the esteemed National Woodworking Machinery Testing Center. A testament to our innovation, we have been honored with 52 national technical patents alongside a collection of prestigious honorary titles.

In parallel, our company boasts a highly skilled professional technical team dedicated to delivering expert technical consultations, meticulous factory process planning, and the provision of superior mechanical product services to our esteemed clientele.

Sofa Machinery Patent Certificate x4, complemented by 7 distinguished Honorary Certificates.
Woodworking Machinery Patent Certificate x5, enriched with 8 prestigious Honor Certificates.
Automation Machinery Certificate x5, proudly accompanied by 5 Honorary Certificates.
Non-standard Customized Mechanical Certificate x8, enriched by 10 Honorary Certificates.

Packaging & Shipping

FAQ

Q1: Are you factory or trading company?
A1: We are the manufacturer and we have 28 years factory experience. As only the machine made by ourselves, the quality can be trusted, and the most important thing is that we can do better after-sales service. We know how to fix the problem of every part easily, so welcome to visit to our factory.

Q2: I need your machine, can you give me some suggestions?
A2: Sure, we will give suggestions of the most suitable machine. Before that, we need to know some information, such as day/month capacity, process materials, Production process, etc., to determine the main parameters.

Q3: What should I do if we are not able to operate the machine when we receive it?
A3: We will send you the operation manual and video demonstration instruct you. Besides, we have professional after-sale group to customer 's site to solve any problems.

Q4: How could I get the spares on machines?
A4: We will send extra sets of easy broken spares and accessories, like blade, knife head, PVC hose, screw rod etc. Non-artificial damaged spares will be sent freely and shipping free during 1 year's warranty.

Q5: Is there any insurance which I pay for to guarantee I will get the right machine?
A5: We are an onsite check supplier from MIC. Trade Assurance provides quality protection, on time shipment protection and 100% safe payment protection. Our factory already highest stars of the grade.

Q6: What's the payment terms and trade terms for customers?
A6: You need to pay 30% as prepayment at first, then we will start to make production. When the machine is completed, we will send pictures or videos to you, and then you need to pay the balance. We will ship the machine to you after we receive your full payment.

Q7: How long is the delivery time?
A7: For standard machines, it will be 7-10 days; For non-standard machines and customized machines according to clients' specific requirements, it will be 15 to 30 days.

Q8: Do I need to pay for the extra cost like tax or duty?
A8: It is the buyers' responsibility to pay the custom duty.The shipping fee will not include the tax, please pay attention to this.